Baumer

Table of Contents:

• About Baumer
• Products of Baumer

Products of Baumer:

Baumer excels in automating process technology through an extensive range of transmitters, sensors, and measuring equipment. Their products are designed to monitor and control various parameters such as pressure, temperature, fill level, flow, and conductivity.

These instruments are versatile, catering to gaseous, liquid, paste-like, and granular media, ensuring precision and reliability in diverse industrial environments. Baumer’s commitment to innovation is evident in their sophisticated sensor solutions that meet the complex demands of process automation.

Inductive Proximity Switches:

Baumer’s inductive proximity switches are a trusted solution for the non-contact detection of metal objects. These sensors come in a variety of forms, from miniature to rugged, to suit any environment. They are maintenance-free, durable, and have been perfected over 50 years of experience. Baumer Proximity Sensors are known for their precision and reliability, offering low serial dispersion and high switching frequencies, making them a top choice for industrial automation.

Capacitive Sensors:

Baumer capacitive sensors excel in non-contact detection of various materials. They are ideal for presence detection of plastic boxes, wafer detection in solar manufacturing, and granulate bulk goods in injection molding. These Capacitive sensors offer large sensing distances, rugged designs, and are resistant to dust and dirt, ensuring reliable detection and easy installation.

Precision Mechanical Switches:

Baumer precision mechanical switches offer micrometer accuracy in a compact design. They are used for reference point setting, monitoring injection molds, and detecting minute movements. With minimal moving parts and high-quality materials, they ensure a long service life and consistent repeat accuracy. These switches are integral to quality control and precision mechanical engineering applications.

Label Sensors:

Baumer label sensors are engineered for precise detection of labels and print marks. These sensors boast high flexibility, rapid response times, and are insensitive to contamination. With features like IO-Link for easy configuration and dynamic teaching for fast format changes, they enhance operational efficiency in labeling processes.

Photoelectric Sensors:

Baumer photoelectric sensors are designed for reliable object detection and positioning. They offer a variety of sensor types, including diffuse sensors and through-beam sensors. Baumer Photo sensors are compact, easy to install, and operate with IO-Link integration for Industry 4.0 readiness. They ensure high process reliability and efficiency, even in challenging conditions, with fast response times and high precision.

Ultrasonic Sensors:

Baumer ultrasonic sensors are versatile, unaffected by environmental conditions or object properties. They offer a best-in-class blind zone and sensing distances up to 6000 mm. With IO-Link functionality, they ensure efficient integration and easy parameterization. These sensors are suitable for a wide range of applications, providing reliable detection with fast response times and high chemical resistance.

Edge Measurement And Detection:

Baumer edge measurement sensors are precision experts for object edge positioning. They handle a wide measuring field, up to 875 mm, detecting even transparent materials. With high measuring frequencies up to 1 kHz, they are ideal for fast-moving objects. These sensors are versatile, used in industries from printing to automotive for tasks like single sheet detection and edge control.

Fiber Optic Sensors:

Baumer fiber optic sensors are versatile, ideal for detecting tiny objects in tight spaces. They offer multiple operating modes, from rapid response to high sensitivity. The sensors are robust, with chemically resistant heads and reinforced glass fiber cables for harsh conditions. They are perfect for precise positioning, area monitoring, and detecting fluid levels or leaks.

Magnetic Proximity Sensors:

Baumer magnetic proximity sensors detect magnetic fields at large distances, up to 60 mm. They can sense through metal walls, offering flexibility and robustness for various applications. These sensors are maintenance-free, without moving parts, and resist dirt effectively. They are reliable in high-dynamic processes with switching frequencies up to 5 kHz, suitable for position monitoring and level detection in challenging environments

Light-Band Sensors:

Baumer light-band sensors are adept at measuring edge positions and object widths. They utilize a diode array and integrated illumination for precise detection. These sensors maintain object size consistency across varying distances due to their parallel radiation field. These sensors are essential for diameter control and counting small objects, providing reliable measurements and enhancing process accuracy.

Laser Distance Sensors:

Baumer laser distance sensors ensure precise, non-contact measurements. They boast high measurement frequencies and minimal linearity deviation. These sensors are suitable for a variety of surfaces and applications, offering flexibility and efficiency.

Accessories of Sensors:

Baumer sensor accessories like mounting brackets, nuts, converters, adapters, and test equipment for various sensors. Reflectors, lenses, and apertures are available for different applications, ensuring optimal sensor performance.

Inductive Distance Sensors:

Baumer inductive distance sensors, AlphaProx, deliver micrometer precision for metal object distance measurements. They offer compact designs, with the smallest sensors starting at 4.7 mm in height. These sensors provide long measuring ranges up to 24 mm and feature fully integrated evaluation electronics.

Cable Transducers:

Baumer cable transducers provide easy and reliable linear travel measurement. They feature wear-free magnetic sensing and integrated dirt skimmers. With measuring lengths up to 50 meters, they offer high linearity and robustness. These transducers are suitable for various applications, including machinery and industrial positioning tasks.

Ultrasonic Distance Sensors:

Baumer ultrasonic distance sensors offer precise measurements for various materials and surfaces. They feature a large measuring range up to 6000 mm and high resolution up to 0.1 mm. These ultrasonic sensors are immune to environmental influences like dust, light, and moisture, ensuring high process safety.

Linear Magnetic Encoders:

Baumer linear magnetic encoders provide non-contact, wear-free magnetic sensing for precise length measuring. They are impervious to soiling and resistant to vibration, enhancing durability in extreme conditions. These encoders maximize machine uptime and offer incremental output signals with resolutions up to 5 μm. Baumer Linear Encoders are robust even in harsh outdoor environments, with protection up to IP67.

Radar Sensors:

Baumer radar sensors are designed for extreme environments, measuring distances up to 60 meters. They provide continuous measurement signals and feature simple teach-in via IO-Link, CAN, or RS485. Ideal for both flat and round objects, these sensors are robust against environmental influences like wind and temperature changes

Measuring Wheel Encoders:

Baumer measuring wheel encoders are efficient for precise length measurement. They turn standard encoders into linear position sensors with ease. Offering excellent traction, they minimize wear on any surface. These Baumer Wheel encoders are perfect for conveyor belts, transport rollers, and linear motion in machine parts.

Smart 2D Profile Sensors:

Baumer’s profile sensors, particularly the OX series, are smart 2D sensors for positioning and inspection tasks. They offer up to 7 measured values, with resolutions up to 8 µm in Z-direction. The OX series includes blue laser variants for precise measurements on diverse surfaces.

Verisens Vision Sensors:

Baumer VeriSens vision sensors perform up to 32 feature checks in one image capture. They are equipped with the patented FEX image processor for reliable, real-time contour calculations. The sensors also feature FEXLoc for 360° part detection, ColorFEX for intuitive color inspections, and VeriFlash for integrated flash control.

Baumer’s VeriSens vision sensors, specifically for Universal Robots, facilitate rapid integration for cobots. They feature SmartGrid and VeriSens URCap for quick setup. These sensors perform up to 32 feature checks, streamlining complex inspection tasks. Integrated flash control and real-time processing enhance robotic applications.

Industrial Cameras:

Baumer industrial cameras combine high frame rates with exceptional image quality. Their robust design ensures long-term stability and precise image analysis. The range includes CMOS-based matrix cameras, both color and monochrome, with resolutions up to 65 megapixels. These cameras are ideal for precise image evaluation at high speeds, making them suitable for a variety of industrial applications.

Tools for Vision:

Baumer tools for industrial cameras and vision sensors streamline selection and configuration. The Frame Rate Calculator customizes camera settings for optimal performance. The lens selector automatically identifies suitable lenses for specific applications. Additionally, the VeriSens selector simplifies choosing the right vision sensor for user needs. These tools enhance the efficiency of setting up vision systems.

Custom Camera:

Baumer offers custom camera solutions with 25 years of machine vision expertise. They tailor systems from image acquisition to processing, including FPGA, DSP, and ARM platforms. Their custom solutions feature GigE or USB 3.0 interfaces and various communication protocols. These cameras are designed for unique applications where standard products do not suffice.

Starter Kits:

Baumer Starter Kits for industrial cameras and vision sensors are designed for immediate use. They include all necessary components for camera evaluation and are tailored to match related camera series. The kits come with free software for easy testing and integration. These kits simplify the setup process, allowing for quick and efficient camera system evaluation.

Accessories Image Processing:

Baumer accessories for industrial cameras and vision sensors ensure optimal system performance. They offer lenses and network components tailored for image processing. Interface cards and frame grabbers provide connectivity and maximum performance. These camera accessories are tested and harmonized for easy integration, contributing to the stability and reliability of image processing applications.

Multicode Reader:

Baumer Multicode Reader IDC200 simplifies industrial code reading. It quickly identifies 1D and 2D codes, including DPM codes on various materials. The compact IDC200 is ready in just few seconds, with USB-C connection and web interface setup. It’s designed for efficient component and product identification throughout the supply chain.

Text reader (OCR/OCV) with Code Reading Function:

Baumer VeriSens text readers ensure accurate text verification in production. They read and assess print quality of texts, barcodes, and matrix codes. The ID510 models integrate seamlessly with Industrial Ethernet. Their web interface allows for easy operation and on-the-fly adjustments in manufacturing settings.

Industrial Absolute Encoders:

Baumer absolute encoders provide reliable position feedback without referencing. They come in singleturn and multiturn technologies, with magnetic or optical sensing options. The product line includes compact designs starting at 28 mm, accommodating various signal interfaces and shaft versions.

Industrial Incremental Encoders:

Baumer incremental encoders provide precise position and speed feedback. They are compact, robust, and modular, suitable for demanding environments. With optical sensing, they offer resolutions up to 65,536 pulses per revolution. These encoders are versatile, with various installation options and signal outputs, ensuring high control quality and productivity.

Bearingless Encoders:

Baumer bearingless encoders offer a robust solution for harsh environments. They are compact, easy to integrate, and immune to ambient impacts. These encoders are ideal for machining centers, wind turbines, and mobile machines. They provide precise angle, position measurements, and speed feedback, even in dirty or oily conditions.

Encoders For Synchronous Motors:

Baumer encoders for synchronous motors feature blue LED technology for enhanced compactness and resolution. The blue LED improves signal quality and reduces power consumption, increasing accuracy and service life. These encoders are ideal for high-temperature operations, offering resolutions up to 10,000 pulses per revolution in a Ø30 mm design.

Heavyduty Encoders Absolute:

Baumer HeavyDuty absolute encoders ensure reliable positioning in the harshest conditions. They are designed for high availability, with robust mechanics and electronics. These encoders are maintenance-free, featuring energy harvesting and explosion protection. They are perfect for steelworks, port installations, and wind turbines, providing precise angle and position measurements.

Heavyduty Incremental Encoders:

Baumer HeavyDuty incremental encoders excel in extreme conditions, ensuring high availability and durability. They feature robust mechanics, reliable electronics, and are designed for 24/7 operation. These encoders are crucial for avoiding downtime and are key to machine reliability. They offer precise speed and angular position data, essential for heavy industry applications.

Heavyduty Tacho Generators / Resolvers:

Baumer HeavyDuty tacho generators and resolvers deliver high-quality, real-time signals. They are designed for robustness, with a wide speed range and cost-effective operation. These devices provide reliable speed and rotation direction detection, ideal for harsh industrial environments.

Heavyduty Speed Switches / Monitors:

Baumer HeavyDuty speed switches and monitors are built for robustness and reliability. They trigger safety functions by monitoring overspeed and underspeed conditions. Available in mechanical, electronic, and digital versions, they integrate with encoders or tachogenerators.

Heavyduty Combinations:

Baumer HeavyDuty combinations merge encoders, tacho generators, and speed switches into one robust unit. They offer maximum flexibility and reliability for harsh conditions. These combinations are ideal for steelworks, cranes, and wind turbines, providing speed, limit speed, and position measurements simultaneously.

Programmable Encoders:

Baumer programmable encoders offer flexibility and reduced inventory costs. They are easily configured via PC, tablet, or smartphone, even post-installation. The encoders are suitable for various applications, including drive technology and mechanical engineering.

Functional Safety Encoders:

Baumer functional safety encoders are designed for easy integration into safety applications. They offer certified safety for speed monitoring, with options for incremental SinCos or square wave signals. These encoders are ideal for various industrial settings, ensuring reduced downtime and increased productivity. They provide safe speed limits and direction monitoring, enhancing occupational safety.

Real-Time Ethernet Encoders:

Baumer real-time Ethernet encoders are designed for Industry 4.0 and IIoT applications. They offer high precision with optical or magnetic sensing and support PROFINET, EtherCAT, and EtherNet/IP. These encoders are compact, with an installation depth as small as 58 mm, and feature OPC UA compatibility for easy integration into modern industrial networks.

Rotary Encoders for Offshore and Marine Applications:

Baumer offshore rotary encoders are engineered for marine applications, offering high tightness and corrosion resistance. They are designed for longevity and reduced maintenance, with some models having DNV-GL approval. These encoders are suitable for various mounting types, ensuring reliable performance in demanding sea conditions. They are ideal for on-deck cranes, floating cranes, and on-deck motors and winches.

Inclination Sensors:

Baumer inclination sensors offer precise tilt monitoring in tough environments. They boast high accuracy, with some models achieving ±0.1°. Designed for durability, they withstand extreme temperatures and vibrations. These sensors are ideal for construction, agriculture, and solar energy systems, ensuring reliable angular measurements. They are E1 compliant and offer redundancy for safety.

Dynamic Inclination Sensors:

Baumer dynamic inclination sensors, GIM700DR, offer high precision for dynamic applications. They measure angles with an accuracy of ±0.3°, even in harsh conditions. These sensors are ideal for mobile machinery, ensuring reliable operation with robust construction and corrosion protection. They feature real-time measurements for dynamic control and safety in automation.

Vibration / Acceleration Sensors:

Baumer vibration and acceleration sensors, like the GAM900 series, provide precise control by monitoring acceleration. They feature robust MEMS sensors and multiple filter options for accuracy. These sensors are ideal for reducing vibration in machines and wind turbines.

Pressure Measurement:

Baumer pressure measurement sensors offer fast, high-precision readings for diverse applications. They ensure safety with certified hygienic designs and intuitive operation. With pressure ranges from -1 to 400 bar, they’re suitable for gases, fluids, and hydraulics. These sensors are robust, easy to clean, and feature IO-Link for efficient commissioning and valuable secondary data.

Level Sensors:

Baumer level sensors provide precise point-level detection and continuous level measurement. They are media-independent and maintenance-free, suitable for a variety of applications. These sensors are robust, chemically resistant, and IO-Link ready, ideal for Industry 4.0 and IIoT. They offer solutions for foaming, pasty, and adhering media, with a fast response for dynamic processes.

Flow Measurement:

Baumer flow measurement sensors offer precise control for various applications. They provide accurate, stable measurements with options for hygienic or industrial settings. These sensors ensure no energy loss and feature flexible process connections. They are suitable for a wide range of media, from water to chemicals, and support IO-Link for easy monitoring and installation.

Liquid Analysis:

Baumer liquid analysis sensors excel in conductivity measurements and air/gas bubble detection. They offer quick response times and temperature compensation, with a hygienic design ideal for CIP applications. These sensors are versatile, supporting digital or analog outputs, and are perfect for monitoring phase changes and ensuring container emptiness.

Temperature Measurement:

Baumer temperature sensors ensure precise and efficient measurement. They are designed for hygienic and industrial applications, with a robust stainless steel housing. The sensors offer quick response times and a variety of process connections. They are certified for hygienic design and are highly reliable for long-term use.

Combiview DFON Touch Display:

Baumer CombiView DFON offers a standardized display for process sensor technologies. It simplifies operability across pressure, level, flow, temperature, and analysis. The display provides real-time process status and easy sensor parameterization. It features customizable views, status visualization via color, and intuitive on-site settings with a touch interface.

Accessories Process Sensors:

Baumer accessories for process sensors ensure optimal functionality and easy integration. They offer a standardized display concept for various sensor technologies. The portfolio includes hygienic adapters, weld-in sleeves, and mounting aids. SensControl allows on-site configuration and monitoring, enhancing mobility and ease of use.

Force Sensors:

Baumer offers a range of compact force sensors for industrial applications, designed for various forces and installation options. These sensors are suitable for harsh environments and provide reliable measurements across nominal force ranges. The portfolio includes models for up to 100 kN, with options for different thread sizes and connectors.

Strain Sensors:

Baumer strain sensors offer a smart alternative to force measurement, enabling cost-effective high-force measurement. They are versatile, easy to integrate into machines and come in various ranges for different applications. The sensors are robust, suitable for harsh environments, and provide precise force identification without major component modifications.

Measuring Amplifiers:

Baumer’s force and strain sensors offer a smart force measurement solution, featuring a parameterizable measurement amplifier. This system utilizes digitalization for simulation, parameterization, and intelligent evaluation, ensuring quick engineering solutions and maximum machine efficiency. Baumer product range includes measuring amplifiers with IO-Link, current, and voltage outputs, designed for various force measurement types.

Force & Strain Solutions:

Customized force and strain sensors from Baumer are designed for seamless integration into existing machinery. They address challenges like unfit standard sensor sizes and the need to retrofit force measurement for efficiency. Baumer collaborates closely with clients to develop tailored solutions, ensuring consistent quality across all production volumes.

Cavity Pressure Sensors:

Baumer cavity pressure sensors enhance process efficiency in plastic injection molding. Their portfolio includes both directly and indirectly measuring sensors, suitable for various dimensions and ranges. Piezoelectric sensors, characterized by rapid response times, are ideal for dynamic force measurements and high-temperature applications.

Strain Measurement in Holes:

Baumer strain measurement solutions for holes are robust and maintenance-free, ideal for harsh industrial environments. Their strain probes and pins offer cost-effective force measurement and are designed for permanent installations. The technology ensures improved machine productivity and performance, with an elastomer-free design for higher operating temperatures.

Counters / Position Displays / Process Displays:

Baumer counters and displays are designed for diverse applications, including logistics, manufacturing, and handling. They efficiently count and display quantities, positions, speeds, and other measured values. These devices are versatile and capable of monitoring events, cycles, frequency, revolutions, and flow, with a totalizer function for dual production lines.

Preset Counters / Multifunction Devices:

Baumer preset counters and multifunction devices offer precision in switching operations. They feature a 5-digit LED display, multiple presets, and interface options for varied applications. These devices are reliable, easy to operate, and maintain values during power loss, suitable for quantity control and length measuring in various industries

Time / Hour Counters:

Baumer time and hour counters are designed for the reliable tracking of operation hours and system uptime. They offer electromechanical and electronic variants, with features like a 7-digit display and configurable time slots. These counters are ideal for monitoring machine hours, maintenance cycles, and leasing times in compact designs.

Accessories Counters / Displays:

Baumer provides a range of accessories for counters and process displays, facilitating optimal functionality. Their offerings include sensors and measuring equipment for various parameters such as pressure, temperature, level, flow, and conductivity. These accessories are suitable for a variety of media, ensuring automation and precision in process technology.

Accessories for Precision Sensors:

Baumer provides a comprehensive range of accessories for precision sensors and image processing. This includes stator couplings, torque supports for encoders, specialized switches for network optimization, and lenses for industrial cameras. They ensure easy integration and long-term reliability across various applications, from manufacturing to automation.

Cables/Plugs:

Baumer cables and plugs are tailored for a variety of industrial applications. They offer a selection of shielded and unshielded cables, with options for open-ended wires or connectors. These products are designed for reliable connection and performance, ensuring the proper function of sensors and devices in diverse environments.

IO-Link Master:

Baumer IO-Link Master facilitates the fast and easy connection of IO-Link devices. It offers a compact solution for testing and selection, with a future-oriented data interface and power supply via USB-C. The device integrates into existing networks, supporting multiple fieldbus interfaces and flexible port assignment.

Format Adjustment:

Baumer format adjustment solutions offer electronic spindle position displays for precise machine setup. These displays enhance process reliability and reduce downtime with features like LCD for position guidance, interface options, and visual shaft position control. They are suitable for packaging, wood processing, and printing machines.

Website: https://www.baumer.com/de/en/